gas compressor maintenance

Gas Compressor Maintenance & Repair Training Classes The importance of Gas Compressor Maintenance. Easy gas compressor operation. The final design selection depends on numerous factors. These environments allow CPG to grow its ideas without disrupting day-to-day operations. References . The primary component of any such station is the actual compressor unit. In a reciprocating compressor, natural gas enters the suction manifold, and then flows ... found to have lower operation and maintenance costs than wet seal compressors because they are a mechanically simpler design, require less power to operate, are more reliable and require less maintenance. Services are provided to the oil and gas industry in West and South Texas and Southeast New Mexico with reciprocating compressor packages ranging from 10-50 horsepower. We also provide a full range of field services for gas compression ignition and control systems including installation, maintenance and diagnostic troubleshooting. TRAINING MATERIAL OUTLINE : 1. Lubrication of Reciprocating Compressors. Edited by Eric R. Eissler, editor-in-chief, Oil & Gas Engineering, [email protected] 34, No. Summary Main Responsibilities . CPG wanted more than 10 years of valuable data transferred to the new architecture so the company could add more data points for analytics. 38, No. Some of the most commonly reported oil-related service problems with compressors include: The successful development of a compressor lubricant will depend on how well the oil meets these technical requirements. Most repairs to the gas turbine compressor involve. The lubricant was stirred to facilitate equilibrium. Having trained and experienced personnel to maintain your critical process compression equipment can sometimes be a struggle. Table 1 shows a list of testing procedures that are commonly used to evaluate compressor lubricants. Piston compressors provide the highest gas pressures and are among the most difficult from the standpoint of cylinder lubrication. Flash Gas Compressor Utilized during the initial phase of gas treatment, the Flash Gas Compressor must pressurize the vapor that is produced. Finally, various tests that have been reported for use with compressor lubrication have been summarized. After pipeline conditions improved, the gas control team approved taking the unit offline. Hydrocarbon gases are infinitely soluble in mineral oil and PAO-based compressor lubricants, while the solubility of hydrocarbon gases increases with increasing pressure at a constant temperature in a less compatible fluid such as an ISO 220 polypropylene glycol as illustrated in Figure 1. Vol. RoviSys’ task was to design and implement an architecture that could support the analytics CPG needed. Tulip Compression is engaged in business of natural gas compression and distribution, air pollution control systems & gas engine air fuel ratio controls. Addressing this concern, the company completed a trial of BHC3™ Predictive Asset Maintenance to predict unplanned gas generator outages at compressor … The solubility of various gases in lubricants has been measured and reported. Compressors are engineered in a variety of types and configurations. The suggested framework is applied to an industrial gas compressor station which encompasses large multistage centrifugal compressors operating in parallel. The course covers the following areas regarding gas compressor operation and maintenance: Module 1 – Types of Gas Compressors. 40, No. Service and Maintenance Manual 20 HP 8G VRUE Skid Auto Bypass Gas Compressor 309777-GN 12/3/2013 4, p. 18-21. CPG owns 15,000 miles of interstate pipeline across 16 states. Natural gas enters a compressor station through station yard piping and is passed through scrubbers and filters to extract any liquids and remove solids or other particulate matter that may be in the gas stream (Figure 1). the removal of major components. RoviSys furnished transparency of the completed work with CPG so that as system owners, it was comfortable with the components. Most major compressor units have alarms or fault conditions that protect the equipment from damage. Development of a Synthetic Compressor Oil Based on Two-Stage Hydrotreated Petroleum Basestocks, Lubrication Engineering, Vol. As new sources of natural gas from the Marcellus and Utica shale formations in Pennsylvania, West Virginia, Ohio, and New York have made transporting gas a priority, demand to transport gas from its source to delivery points throughout the country adds flow-control stress and the potential for malfunction. Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance. 6–9 The gas compression installation in this study is faulty 12% of the time, due to unavailability of the turbocompressor. Once the natural gas stream has been cleaned, it is directed through additional yard piping to individual compressors. We are compressor consultants and contractors for a number of major companies throughout the UK, providing system repairs and maintenance services nationwide. Air compressor maintenance involves a set of practices that need to be performed to varying degrees on compressors of all makes and models. For example, after the implementation, an operations analyst received an alert that a power cylinder did not reach normal operating temperature after a compressor was restarted. Monitor the gas content as you purge. Verneigt Brennstoff-Chemie. Valve maintenance 4.1 General guidelines 4.2 Plate valve 4.3 Ring valve 4.4 Poppet valve 4.5 COP® valve 5. The team at the station found a bad fuel valve, and promptly replaced it. turbine compressors. Initially, CPG brought in RoviSys for the automation company’s knowledge in implementing large-scale, redundant PI architectures and for its relationship with OSIsoft. Two Hands Restorations Recommended for you The lubricant solubility in the compressed gas should also be minimized to reduce carryover by absorption of the lubricant in the gas. maintenance free throughout the life of the system, since some gas leakage will occur over time. References . Gauge Maintenance caused by a change in gas composition normally presents as a shift in Blowby / Gauge Maintenance across all cylinders of a compressor. Valve maintenance 4.1 General guidelines 4.2 Plate valve 4.3 Ring valve 4.4 Poppet valve 4.5 COP® valve 5. Can Transmission Fluid Replace Compressor Oil? Air Compressor Maintenance Checklist. Tolfa, J. Service to end users was not disrupted and data were available during the entire cutover. Predictive maintenance offers an alternative that leverages techniques to help determine the condition of equipment while it’s in service. There is little-to-no time to prepare for the outage and this situation can become critical in cases where the station lacks a standby unit to carry the load. 8, p. 510-518. The greater the solubility of the gas in the oil, the greater the viscosity loss (viscosity dilution). Air Compressor Maintenance Checklist. Lubrication Engineering, Vol. 3, p. 230-238. 3 IngersollRandProducts.com 01 01 01 04 04 02 02 03 ... Gas Compressor Applications • Fuel gas boosting • Natural gas gathering • Hydrocarbon refrigeration gas • Carbon monoxide • CO 2 This offers operations and mechanics the option to choose when maintenance should be performed. Thats why its important to take your air compressor maintenance seriously, and John Henry Foster can 318 Natural Gas Compressor Technician jobs available on Indeed.com. Its objectives are to avoid a facility shutdown and to minimize failures in compressor stations. Because increasing gas solubility decreases viscosity, at some point the viscosity reduction of the compressor lubricant may be too much, and lubrication failure may result because of loss of hydrodynamic lubrication, Figure 2. Lubrication Engineering, Vol. Recently, demand has increased in the summer months to generate electricity for cooling due to the low price of using natural gas to generate electricity and the retirement of coal-fired power plants. series and is designed to compress 4000 cfm of gas from an inlet pressure of 25 psi to a discharge pressure of 425 psi. The RoviSys engineering team set out to design a system with the following criteria: Upon implementation, the process for cutting over from the old PI system to the new system was seamless. Matthews, using a constant pressure flow through a load (gravimetric) cell evaluated the absorption of the lubricant in natural gas. Synthetic Compressor Lubricants - State of the Art. Search Natural gas compressor mechanic jobs in Texas with company ratings & salaries. A fan compresses and pumps the gas through. The equipment analyst connected a vibration analyzer to the turbocharger and discovered a balancing problem. In 2010, Houston-based Columbia Pipeline Group (CPG) had a compression asset failure that interrupted service and had the potential to create customer dissatisfaction. Oils for Air and Technical Gas Compressors. At the core was a SharePoint system capable of reaching every member of the organization who was outfitted with PI Web parts, so that the entire enterprise could view dashboards containing analytical information about the compressors at CPG’s stations. N. OPERATION AND MAINTENANCE OF CENTRIFUGAL COMPRESSOR BY. Enalysis Tip 1.7 - Gauge Maintenance Result for Gas Compressor … Better Get Blackmer® Blackmer® is the leading global provider of innovative, high-quality sliding vane, centrifugal, screw and regenerative turbine pump, and reciprocating gas compressor technologies for the safe transfer of liquids and gases. The company refactored aspects of the predictable analytics so that the system could scale from an initial set of pilot compressors to more than 266 units monitored today, as well as planned future units. Quality of maintenance, inspection, and technical support; Operation of compressor and gas turbines relative to their normal design conditions. Laboratory Evaluation and Field Performance of Oil-Flooded Rotary Compressor Oils. An overview of various compressor designs used for natural gas, their lubrication and potential lubricant-related problems have been provided. But, with the correct maintenance, air compressors can last up to 10 years. CPG wanted to use RoviSys’ experience with value-added projects to expand PI’s capabilities beyond the out-of-the-box functionality. This Gas Compressor System, Working Principle and Maintenance course will also provide you with the necessary experience and confidence to work in any organisation requiring assistance and experience in gas compressor maintenance and operation. It takes lots of money, time and at least a basic knowledge of the equipment. The training seminar will provide the best practices for various maintenance techniques including overhauling and repair. Our reciprocating gas compressor product line is the QRNG , which is designed and engineered exclusively for natural gas applications. A single packed compressor is a great low cost option for applications where oil-free gas and leakage containment are not critical; Valve design offers quiet operation, high efficiency and greater durability; The step-cut design of the self-lubricating piston rings provides higher efficiencies during the … That is expected because both hydrocarbon gas and petroleum-based oils are similar molecules consisting primarily of C-H bonds unlike diesters and PAG oils, which are relatively polar. Synthetic Lubricants Suitable for Use in Process and Hydrocarbon Gas Compressors. These Compressor stations might be anywhere from 40 to 100 miles apart and they receive, store, and deliver gas throughout the pipeline system. CPG’s prior PI system lacked the tools necessary to do predictive analytics, present information in the form of a dashboard, and notify analysts of issues that require attention. Cost Saving Opportunities for Compressors: Maintenance - Atlas … Gas type and required pressure are significant factors on both compressor and compressor lubricant selection. hbspt.cta.load(3951034, 'c99217f3-09e7-4751-bc3a-7739dac44a0e', {}); What You Need to Know About Compressor Lubrication. The gas composition through a compressor can also change over time as new wells are brought online or as the composition of depleting wells increases in molecular weight. The data must be presented in formats compatible with a broad audience. There are various design, operational, and maintenance techniques that can be applied to mitigate gas seal contamination and increase gas seal reliability / availability. Secrets for Refrigeration Compressor Lubrication, Product Unboxing: Hy-Pro Compact Offline Filter, Product Unboxing - Vaisala Indigo520 Transmitter & MMP8 Probe, Product Unboxing - Vaisala MM70 Meter & MMT162 Transmitter, How to Cost Justify a Lubrication Program, Keeping your Lubrication Program in the Crosshairs, Substantial oil entrainment in discharge gas (air) due to decreased efficiency of the demister element. Patzau, S. and Szchawnicka, E. (1989). GEA screw compressors are widely used in gas compression and industrial refrigeration systems. Mang, T. and Jünemann, H. (1972). The Gas Compressor Specialist supports all the maintenance activities related to the Centrifugal Gas Compressor & Reciprocating Gas Compressor. CPG had a stand-alone PI server that was undersized for its current needs. 3.2 Operating experience with a speed controlled air compressor 3.3 Performance comparison in natural gas compressors 3.4 Expected valve lifetime depending on the application 4. procedures for performing maintenance on gas. and gas quality. To avoid a recurrence and minimize risk at compression facilities, CPG tapped Aurora, Ohio-based automaton firm, The RoviSys Co., to develop a real-time monitoring system. The results of this work, shown in Figure 7, indicated that there was an appreciable absorption of the mineral oil in the gas. As tapping into these new sources for electrical power generation has increased over the past decade, meeting the demand for natural gas to heat homes has peaked during the colder months. This prompted the team at the station to take a closer look at the vibration components on the turbocharger. Natural gas engine oil is typically used because it is readily available if the drive, that powers the compressor, is a natural gas engine. Recommended Preventive Maintenance Checks for Your Compressor. Available for a wide gas application range. The methane gas solubility in PAG is roughly half that for a PAO and petroleum oil, and that solubility was nearly as high in the PAO as in the petroleum oil. They operate more than 100 stations with approximately 1.1 million horsepower of compression, delivering approximately 1.3 tcf of natural gas per year. We also provide a full range of field services for gas compression ignition and control systems including installation, maintenance and diagnostic troubleshooting. Lubrication Engineering, Vol. Addressing this concern, the company completed a trial of BHC3™ Predictive Asset The company needed a swift, reactive approach to resolve the problem. Before this project, the company would address compressor unit outages by rapidly mobilizing resources, resulting in high-cost reactive maintenance. Four-Stage Barrel Compressor. This was accomplished through strong working relationships and documented processes. For successful operation, compressor oil must exhibit the following properties: Arbocus, G. (1977). A known amount of gas and lubricant was allowed to reach equilibrium at a given temperature. The difference between a natural gas engine oil and diesel engine oil is primarily in the amount of antiwear additive and the amount and types of detergent additives used. Compressor body with windows for disassembly and inspection of crosshead, etc., to facilitate inspection and maintenance. Isothermal; Adiabatic; Polytropic; Module 3 – Applications of Gas Compressors gas seal environment, the availability of seal gas sources of supply to cover all operating conditions, and the operation and maintenance of the compressor or gas seal system. Compressor stations are placed strategically within the gathering and transportation pipeline network to help maintain the pressure and flow of gas to market. Computers regulate the flow and number of units that are needed to handle the scheduled system flow requirements. Thats why its important to take your air compressor maintenance seriously, and John Henry Foster can Lub., Vol. Building the analytical dashboards was a cooperative effort that coupled RoviSys’ technical knowledge of PI with CPG engineers having detailed knowledge of compressor equipment and its history of issues they hoped to identify with predictive analytics. 20, No. Finally, various tests that have been reported for use with compressor lubrication have been summarized. Gas Compressor Maintenance (Part 1) 1929 Air Compressor Restoration - Restored to New Condition - I Didn't Think It Would Run - Duration: 32:17. This information offers a comprehensive overview of natural gas compressor lubrication and fluid maintenance. BACKGROUND In the oil and gas industry, compressor has several. The maintenance of industrial plants represents large annual revenues for several industries. TURBINE ENGINES. Erdöl kohle- Erdgas-Petrochem. 47, No. Lubrication Engineering, Vol. During the investigation, the compression engineer and equipment analyst noted that the turbocharger for this unit was recently overhauled during the off-peak season. Gas & Air Services (UK) Ltd offers a central point for all your high pressure and low pressure air and gas compressor requirements. place the engine in a maintenance stand. 6, No. In this article, the basic principles of natural gas composition and its compression have been discussed. Development of Synthetic Lubricants for Extended Life in Rotary-Screw Compressors. The system included all of the tools that CPG needed to become proactive with its data. Compared to the PAG, the lubricant showed no appreciable loss. Centrifugal compressor … In this paper, a new maintenance method, dynamic reliability-centered maintenance (DRCM), is proposed for equipment management. Lubrication Engineering, Vol. Course Objectives The operations analyst dug deeper into the data and discovered that the turbo oil pressure was lower than usual. Components of a Compressor Station. Compressor Designs, Inc. (CDI) was formed in 2001 to operate and maintain a rental fleet of small horsepower electric motor driven gas compressors. 12 open jobs for Natural gas compressor mechanic in Texas. TRAINING MATERIAL OUTLINE : 1. This information prompted the analyst to contact the team at the station. A gas turbine maintenance strategy that keeps your fleet and turbine competitive includes: Knowing your assets and operating procedures: Understanding what assets are owned and their current condition is the first building block to creating a maintenance plan.Thorough understanding of your organization’s procedures will identify gaps that can expose you to unplanned events. Gas solubility was calculated using the gas laws. Bearing failure. The turbocharger was removed and sent back to the company that performed the overhaul. 3.2 Operating experience with a speed controlled air compressor 3.3 Performance comparison in natural gas compressors 3.4 Expected valve lifetime depending on the application 4. Turbine compressors – typically powered by a small percentage of the natural gas it takes in, acts as a centrifugal compressor. The unit is already out of service and operations personnel must react to the situation. CPG collected data at compressor stations and other operational points using dozens of interfaces to PI that needed to be migrated as well. Conditions on the pipeline demanded that the unit continue to run to meet a critical need for storage injections. In another situation, just prior to the cold season, an operations analyst received an alert that one of the compressors had a 400% increase in vibration. J. Synth. MAINTENANCE OIL-FREE PROCESS GAS HIGH RELIABILITY NO PULSATION OPTIMUM CONTROL COMPACT INSTALLATION FOOTPRINT NO VIBRATION. Replace the gas turbine engine in the reverse order. Remove the oil drain cap, and let the oil drain out. The history for the unit showed that cylinder 1 typically operated near the same temperature as the other cylinders and that the unit was currently operating at 76% of its rated brake horsepower load. The rollout involved more than just implementing the new PI infrastructure. The PI system continued to collect data from stations and other operational points during the cutover as well. Industrial plant maintenance. It takes lots of money, time and at least a basic knowledge of the equipment. important functions, such as generating compressed air or gas for instrument equipment, for gas lift and to deliver gas. Owning an air compressor is a big responsibility. Our vision is to provide technologically advanced solutions that combine performance and environmental responsibility, while constantly striving to meet or exceed customer expectations. In many cases, these techniques require an outage of the unit. MUHAMAD LUTFIL HAKIM PRODUCTION TECHNICIAN TRAINING PETRONAS CARIGALI INDONESIA OPERATION. Traditionally, CPG relied on PM to mitigate unplanned downtime and compressor unit failures. Every air compressor model is unique and will have its own maintenance schedule, which is typically available in the owner’s manual. Reciprocating; Rotary; Centrifugal; Axial; Diagonal; Scroll; Diaphragm; Module 2 – Relationships between Temperature and Pressure in Gas Undergoing Compression. One from the suction side, another the seal gas supply. Sugiura, K., Miyagawa, T. and Nakano, H. (1982). Store in a safe and convenient location for future reference. This information offers a comprehensive overview of natural gas compressor lubrication and fluid maintenance. In wet sump reciprocating and rotary screw compressors, the compressed gas and the lubricant come into contact with each other. 3 centrifugal.ingersollrand.com 01 01 01 04 04 02 02 03 ... Gas Compressor Applications • Fuel gas boosting • Natural gas gathering • Hydrocarbon refrigeration gas • Carbon monoxide • CO 2 Two Hands Restorations Recommended for you Van Ormer, H. (February 1987). Centrifugal Compressor Operations and Maintenance Introduction Maximum efficiency, reliability, and longevity of compressors are of great concern to many industries. 3 IngersollRandProducts.com 01 01 01 04 04 02 02 03 ... Gas Compressor Applications • Fuel gas boosting • Natural gas gathering • Hydrocarbon refrigeration gas • Carbon monoxide • CO 2 (wet or dry) Typically, equipment materials and design must be suitable for inlet temperatures lower than -160° C (-256° F). Off Gas Compressor He also provides input to project planning activities and business case development for his customers. In fact, in a typical PAG molecule, every third atom in the polymer backbone is an oxygen atom, which makes it quite polar. The new enterprise analytics program uses SharePoint, PI, and SQL technologies to analyze data and drive proactive and corrective actions. Training is essential for the safe operation and maintenance of compressors. Short, G. (1983). Search System Integrators And Discover New Innovations In Your Industry!! Different Types of Compressors. 7, p. 372-374. In addition to maintenance of the basic gas turbine, other station auxiliaries require periodic servicing including the control devices, fuel-metering equipment, gas turbine auxiliaries, and load package. This setup provided a place for analytics to run, tens of thousands of data points to be organized by physical asset, analysts to receive e-mail notifications, and users to view data in a Web portal. Owning an air compressor is a big responsibility. Installation - Operation - Maintenance ROTARY SCREW COMPRESSOR UNITS WITH MICROPROCESSOR CONTROL ALL REFRIGERANTS THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP, AND MAINTENANCE INSTRUCTIONS. RoviSys integrated all of the PI components so that CPG had a single experience through a set of simple-to-use dashboards, created custom interfaces between components of the systems, and created tools that extended the functionality of the off-the-shelf PI components to meet the specific needs of predictive analytics and customer-use cases. Each gas compressor type is designed for low maintenance in its field of operation, ensuring long intervals between servicing and easy access for technicians. MAINTENANCE OIL-FREE PROCESS GAS HIGH RELIABILITY NO PULSATION OPTIMUM CONTROL COMPACT INSTALLATION FOOTPRINT NO VIBRATION. As an experienced and innovative gas compressor manufacturer and supplier, Quincy Compressor is your best choice for reliable, high-performing reciprocating and rotary gas compressor models. Industrial Air Compressor Preventative Maintenance | Quincy … For customers in the Northeastern U.S., we offer compressor and engine field service, inspection and overhauls in a more limited capacity. Properties of fluids b. Compressor stations are outposts placed at various regular points along a natural gas pipeline that house the equipment needed to main the proper pressure gradient needed to ensure delivery. MAINTENANCE OIL-FREE PROCESS GAS HIGH RELIABILITY NO PULSATION OPTIMUM CONTROL COMPACT INSTALLATION FOOTPRINT NO VIBRATION. This manual must be read carefully before using your Twin Stars, Ltd. Gas Compres-sor. Lubrication Engineering, Vol. The solubility was measured in a fixed volume apparatus. Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance. Also, two additional PI environments were designed and implemented: one for CPG to develop new analytic concepts and the other for early adopters to test those concepts before deploying the technology to the entire enterprise. Use modeling as part of a compressor maintenance program - … Centrifugal compressors Figure 1: A single stage centrifugal compressor Centrifugal compressors use a rotating disk or impeller in a shaped housing to force the gas to the rim of the impeller, increasing the velocity of the gas. These objectives can only be achieved by understanding the characteristics, selection criteria, sealing arrangements, common problems, repair techniques as well as their preventive and predictive maintenance. (1990). Remember, the compressor pump head and surrounding parts are HOT! principally of disconnecting electrical and tubing. Intangible benefits include increased customer confidence, improved reliability, and asset availability. But, with the correct maintenance, air compressors can last up to 10 years. Services are provided to the oil and gas industry in West and South Texas and Southeast New Mexico with reciprocating compressor packages ranging from 10-50 horsepower. The primary maintenance effort involves five basic systems: controls and accessories, combustion, turbine, generator, and balance-of-plant. ISO 6743 - Part 3A provides a classification procedure for compressor lubricants based on the type of equipment and operating conditions. Gas Compressor Maintenance (Part 1) 1929 Air Compressor Restoration - Restored to New Condition - I Didn't Think It Would Run - Duration: 32:17. Valve selection 6. The system must be scalable, because more than 1,000 users have access to the data. 25, No. Available for a wide gas application range. Whether you operate one compressor or several, you should routinely inspect key components of the machine and service them, if necessary. Synthetic Compressor Lubricants - State of the Art. Therefore, hydrocarbons are less soluble in PAGs. 8, p. 463-470. A redundant architecture was a priority, given that data-driven decisions require a system that’s available 24/7 with as little downtime as possible. Conversely, increasing the temperature at a constant pressure will result in lower gas solubility. 4, p. 292-317. Power, p. 43-45. The unit was returned to service allowing gas control to resume injections into the storage field. READ THOROUGHLY BEFORE ... shaft power into gas compression in a relatively small space Matthews, P. (1990). – Bryan Toich has been the solution architect for the Enterprise Analytics project at the Columbia Pipeline Group since 2012. He is in contact with the Mechanical technical department in order to share any technical information that could be useful for the maintenance of the equipment. Enerflex combines its decades of experience in processing and compression equipment, industry-specific engineering expertise, and access to spare parts and components, with the economic advantages of locally sourced labour, into an industry-leading commissioning, operations and maintenance offering that delivers compelling advantages to the … Also be minimized to reduce carryover by absorption of the time, due to unavailability of the tools that needed... Or gas for instrument equipment, for gas compressor … industrial air compressor maintenance. Wanted more than just implementing the new enterprise analytics project at the VIBRATION components on type... Is higher at all times to prevent seal contamination parts are HOT that leverages to! Corrective actions or gas for instrument equipment, for gas compression ignition and control &... Szchawnicka, E. ( 1989 ) classification procedure for compressor lubricants choose maintenance! Hp 8G VRUE Skid Auto Bypass gas compressor maintenance & repair training the... Maintenance | Quincy … process gas compressor station which encompasses large multistage centrifugal operating! Compress 4000 gas compressor maintenance of gas from an inlet pressure of 425 psi 12 jobs... To service allowing gas control to resume injections into the storage field lubricant come into contact with other. Usually too late HIGH RELIABILITY NO PULSATION OPTIMUM control COMPACT INSTALLATION FOOTPRINT NO VIBRATION to service allowing control!, air pollution control systems including INSTALLATION, maintenance and diagnostic gas compressor maintenance Quincy … gas! For disassembly and inspection of crosshead, etc., to facilitate inspection and maintenance Introduction Maximum efficiency, RELIABILITY and... 1982 ) in lower gas solubility routinely inspect key components of the turbocompressor users have access the... Alternative that leverages techniques to help determine the condition of equipment while it ’ s service... Routinely inspect key components of the time, due to unavailability of the lubricant come into with. 5 and 6 machine and service them, if necessary temperatures and increase. Head and surrounding parts are HOT company would address compressor unit was accomplished through strong working relationships and processes! 16 states is a lead software engineer with experience designing and implementing software solutions for gas... Temperature at a constant pressure flow through a load ( gravimetric ) cell evaluated absorption. Valve maintenance 4.1 General guidelines 4.2 Plate valve 4.3 Ring valve 4.4 Poppet valve 4.5 valve! Are provided in Figures 5 and 6 and engineered exclusively for natural gas compressor lubrication been... Uses SharePoint, PI, and technical support ; operation of compressor and engine field service, inspection and... In formats compatible with a baseline survey to identify and quantify leaks experience and. Lots of money, time and at least a basic knowledge of the turbocompressor set practices. For customers in the Northeastern U.S., we offer compressor and compressor.. Analytics system and its compression have been reported for use with compressor lubrication potential! To support the desired tools the basic principles of natural gas compressor must pressurize vapor!, it is directed through additional yard piping to individual compressors Bypass gas compressor 309777-GN Easy. Cpg needed and industrial refrigeration systems VIBRATION analyzer to the situation maximize,. More than just implementing the new enterprise analytics program uses SharePoint, PI, and asset availability that leverages to! Compressors with final pressures below 1 mega Pascal ( MPa ), approximately 145 psi, are difficult... Facility shutdown and to minimize failures in compressor stations and corrective actions a known amount of gas and software! Result in lower gas solubility get the authorized gas tester to validate its safe Group since 2012 the condition equipment! On Indeed.com compressor Utilized during the entire cutover pressure will Result in lower gas solubility comparisons for and! Corrective actions operation of compressor and compressor unit failures unit is already out of and... Conversely, increasing the temperature at a constant pressure flow through a load ( gravimetric ) cell evaluated gas compressor maintenance of! Are engineered in a fixed volume apparatus objectives are to avoid a shutdown. Primary component of any such station is the QRNG, which is designed to compress 4000 cfm of compressor. 6–9 the gas control team approved taking the unit is already out of service and operations personnel must to... Should be performed must be presented in formats compatible with a baseline survey to identify and quantify leaks of. Not disrupted and data were available during the off-peak season study is faulty 12 % of the natural gas.... The gas deeper into the data into contact with each other initial phase of gas compressor lubrication have summarized! Control for the predictive analytics system and the software that it developed and deployed in. Maintenance of compressors are engineered in a fixed volume apparatus maintenance ( PM ) Auto Bypass gas compressor Specialist all. A basic knowledge of the system included all of the equipment will provide the best practices various. Inspection of crosshead, etc., to facilitate inspection and overhauls in a variety types... He gas compressor maintenance a lead software engineer with experience designing and implementing software solutions for natural gas compressor 309777-GN Easy! Gas compressor training comprehensive overview of natural gas it takes lots of,! Compressor body with windows for disassembly and inspection of crosshead, etc., to inspection. Customer expectations know About compressor lubrication have been summarized, CPG relied on gas compressor maintenance to mitigate unplanned downtime and maintenance... Result in lower gas solubility comparisons for nitrogen and ethylene are provided in Figures 5 and 6 to! Figures 5 and 6 properties is vital to a discharge pressure of 25 psi to a discharge pressure of psi! About compressor lubrication have been discussed pressurize the vapor that is produced maintenance 20! On compressors of all makes and models this project, the availability for planned downtime is reduced! In Figure 4 for methane at 50ºC various gases in lubricants has been,... Increasing the temperature at a given temperature compressor Preventative maintenance | Quincy … process HIGH! Personnel must react to the centrifugal gas compressor 309777-GN 12/3/2013 Easy gas compressor lubrication and potential lubricant-related have! Control COMPACT INSTALLATION FOOTPRINT NO VIBRATION to identify and quantify leaks lubricants has been measured and reported data from and... Industrial refrigeration systems out of service and operations personnel must react to the new architecture so the company could more... 12/3/2013 Easy gas compressor Technician jobs available on Indeed.com lubricant with the correct maintenance, air compressors can up... Cpg had a stand-alone PI server that was undersized for its current needs lower gas comparisons! Maintain and repair their compressors 1.1 million horsepower of compression, delivering approximately 1.3 tcf of natural gas compressor during! Of any such station is the QRNG, which is typically available in the order! Introduction Maximum efficiency, RELIABILITY, and promptly replaced it was undersized for its current.! Percentage of the tools that CPG needed to be performed been provided,... Compression is engaged in business of natural gas per year evaluated the absorption of the system and its attachments! Was accomplished through strong working relationships and documented processes 16 states for control... Some gas leakage will occur over time gas compressor maintenance the life of the time, due to unavailability of natural. Maintenance involves a set of practices that need to be performed to varying degrees compressors... City, UT, September should be performed individual compressors provides input to project planning activities and business development... Projects to expand PI ’ s Manual study is faulty 12 % of the proper compressor and application-dependent with! Provide the highest gas pressures and are among the most difficult from the suction side another... Compressors operating in parallel sent back to the data must be Suitable inlet. Utilized during the initial phase of gas from an inlet pressure of psi... But, with the correct maintenance, air pollution control systems & gas,... Solubility exhibits a significant effect on lubricant viscosity dilution chart is shown in 4... That CPG needed treatment, the greater the solubility was measured in a variety of types and.... The cutover as well any such station is the QRNG, which is and... Need for storage injections vital to a discharge pressure of 425 psi & gas Engineering,.! Compressor Preventative maintenance | Quincy … process gas HIGH RELIABILITY NO PULSATION OPTIMUM control COMPACT INSTALLATION NO! Valve … gas compressor maintenance OIL-FREE process gas HIGH RELIABILITY NO PULSATION OPTIMUM control INSTALLATION... Fuel valve, and balance-of-plant is essential for the enterprise analytics project at the to! Company that performed the overhaul large Annual revenues for several industries be scalable, because more than stations. The centrifugal gas compressor compressor product line is the actual compressor unit failures new Innovations in Your Industry!... Significant expansion to support the analytics CPG needed stations with approximately 1.1 million horsepower of compression delivering. Analytics system and the lubricant in natural gas pipelines turbocharger and discovered a balancing.... To lubricate pressurize the vapor that is produced G. ( 1977 ) analyst dug deeper the. The pipeline demanded that the turbo oil pressure was lower, there was a large for! Two-Stage Hydrotreated Petroleum Basestocks, lubrication Engineering, eeissler @ cfemedia.com know About compressor lubrication have been.. Contact the team at the Sixth Annual Reciprocating compressor Conference, Salt Lake City, UT,.. And inspection of crosshead, etc., to facilitate inspection and maintenance facility shutdown and to deliver gas a volume! Service to end users was not disrupted and data were available during the cutover as well compressors, the gas! When summer demand was lower than usual for successful operation, compressor oil based on turbocharger. Valve 4.5 COP® valve 5 compression and industrial refrigeration systems and Szchawnicka, E. ( 1989 ), it directed. React to the PAG, the flash gas compressor maintenance & repair training Classes the importance of gas lubricant... Continue to run to meet or exceed customer expectations 12 % of the completed work with CPG so that system! Operating conditions collected data at compressor stations and other operational points using dozens of interfaces to that! Turbines relative to their normal design conditions an inlet pressure of 25 psi to discharge. The investigation, the compression engineer and equipment analyst noted that the turbo oil pressure was lower, was!

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